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Basic information

Smart Fastening

Smart Optics

Rroduct

Zmart is a representative organization of Kistler Remscheid (formerly Schatz) in Germany and AFS Advanced Connection Technology Research Institute in China. It was funded by Zwick China and has a German enterprise background. Its headquarters are located in Shanghai, and it has a joint laboratory for fastening connection technology with Huace Testing in Shanghai.

Smart Fastening

Committed to introducing advanced fastening assembly design, testing and verification technology to assist China in intelligent design and manufacturing. We specialize in providing software and hardware products and services for fastening connections throughout their entire lifecycle.

Smart Optics

Zimao Intelligent Optical Dimension Measurement is rooted in providing an overall solution for fasteners, strip steel, threaded steel, and round steel. As an industrial foundation, threaded steel has a basic tone for people's livelihood. The fully automatic intelligent optical reinforcement detection system breaks through traditional detection and lays a solid foundation for high-precision intelligent manufacturing.

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Friction coefficient testing machine

The quality characteristics of bolts and nuts during installation have a direct impact on the quality of bolted connections. Functional testing is the most important analytical method used in the assembly process. It determines the mechanical characteristics and functions of the fastening parts to ensure their quality. Simultaneously determine the friction coefficient, preload, and torque. And in this process, comply with international standards and simulate usage conditions as realistically as possible.

Ultrasonic axial force testing and analysis system

Unlike ordinary ultrasonic equipment, the Ifast ultrasonic axial force analysis and testing system Digital acquisition can be performed on the entire tightening process Short or long-term axial force monitoring of bolts Using the German professional fastener analysis and testing software TestXpert in conjunction with Kistler tightening equipment ® Conduct and process analysis

Thread Assembly Tool Testing System

In order to achieve reliable bolt connections in modern industrial production processes, a reliable tightening gun is crucial. Not only must the tightening gun be calibrated and certified before assembly, but it must also be repeatedly tested during the assembly process. The purpose is to ensure continuous high performance in order to achieve optimal assembly results and meet established standards.

Smart fastening wrench

Whether it is a soft connection tightening point or a hard connection tightening point, the torque decreases to varying degrees after completing the tightening process. How to find residual torque and how to find residual axial force has become an urgent problem that every tightening process engineer hopes to solve. The detection of residual torque values requires good tools to ensure the reliability and repeatability of the detection results. KISTLER's New Generation Intelligent Wrench Inspector has comprehensive residual torque testing function There are various built-in testing methods that can customize the detection mode according to customer needs.

Lateral vibration test bench

The lateral vibration test bench is equipped with an adjustable amplitude driving device, which is used for force sensors for lateral loads, high-precision displacement sensors, and sensors that can be replaced according to bolt size to measure clamping force and thread friction. During the vibration test, the test product is installed on the test bench according to the actual construction process, and the test conditions, such as test frequency and amplitude, are set using Kistler software. The experimental system will monitor and record in real-time the attenuation of clamping force, lateral thrust magnitude, thread torque, and other data that you are concerned about. The amplitude and frequency information during the lateral vibration testing process are controlled by the measurement and control unit.

Simulated assembly test system

In assembly testing, it is required that the test results obtained must be free of any "false evidence" - especially, if the position of the fasteners on the required test components is the actual installation conditions, this type of testing is considered challenging.

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Fully automatic steel bar shape and size measuring instrument

Zimao Intelligent Optical Dimension Measurement is rooted in providing an overall solution for fasteners, strip steel, threaded steel, and round steel. As an industrial foundation, threaded steel has a basic tone for people's livelihood. The fully automatic intelligent optical reinforcement detection system breaks through traditional detection and lays a solid foundation for high-precision intelligent manufacturing Breaking through the pain points of traditional manual offline measurement, switching between multiple measuring tools, and the inability to effectively save and trace data, we aim to create a new scenario for intelligent optical detection. The fully automatic intelligent optical steel bar size detection system (RM) can accurately and quickly measure the transverse and longitudinal ribs, width, height, and other dimensions of various types of ribbed steel bars in multiple scenarios through built-in rich steel bar detection standards. The developed data interface enables the sharing and export of test data in multiple ways

Fully automatic bolt size measuring instrument

A fully automatic optical bolt size measuring instrument developed from Germany for measuring the overall dimensions of fasteners in different industries. This device can automatically measure the geometric shape of rotating samples such as screws and bolts. Whether placed on site or in the laboratory, this equipment can greatly integrate conventional measurement methods, improving measurement efficiency. The convenient management mode of measuring big data will become a reliable choice for fastener enterprises to make a leap in quality.

Imess

Imess is an independent manufacturer of laser and optical camera inspection equipment. Since 1998, the Imess team has solved demanding inspection tasks in optical quality assurance and developed innovative inspection technologies to support your production line in achieving efficient, high yield, and high-quality levels.
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紧固连接正向开发

计算校核软件:螺栓设计师 Screw-Designer

 
 
 

螺栓设计师: 非线性超弹性螺栓计算软件

优于VDI 2230的非线性超弹性计算软件优势:

  • 不同材质、几何尺寸的海量数据
  • 覆盖材料强度和摩擦系数散差
  • 超弹性拧紧和服役
  • 界面非线性开合的计算
  • 最小、最大安全系数
  • 支撑面承载力的全面评估
  • 输入项可选 (1 – 100 约)
  • 输出项 (约500项)
  • 图形化显示
  • 寿命周期内预紧力演变
  • 文献化
 
 
 
 

螺栓设计师: 功能对比

优于VDI 2230的非线性超弹性计算软件

 
# 软件功能 市面其它计算软件
1 针对拧紧和服役计算超弹性行为(转角法控制过屈服拧紧) 无此功能
2 最多可计算5个不同材质、几何形位尺寸及表面压强的被夹紧件 其它软件此功能弱
3 覆盖材料强度和摩擦系数散差
4 考虑高温下材料强度劣化 无此功能
5 计算偏心夹紧和偏心载荷 无此功能
6 计算组件界面非线性开合 无此功能
7 最小、最大安全系数 无此功能
8 寿命周期内预紧力演变 无此功能
9 支撑面承载力的全面评估 无此功能
10 内置预设材料数据库 无此功能
11 客户可对自有参数数据库进行扩展 无此功能
12 参数综合帮助功能
 
 
 

螺栓设计师: 非线性计算软件

 

优于VDI 2230 的功能

  1. 在全面评估时考虑全部相关的偏差
  2. 弹塑性材料行为包括在加温环境下的强度劣化
  3. 超弹性拧紧计算,包括拧紧工艺的建议方案
  4. 预紧力演变历史的评估(全寿命周期导向)
 
 
 
 
 
 
 
  • 拧紧预紧力
  • 嵌入后预紧力
  • 加温起始时预紧力
  • 在加温下残余预紧力
  • 室温下残余预紧力 (冷态)
  • 加温下的夹紧力

 

 

 

 

螺栓设计师: 非线性计算软件

标准数据库

 
  • 海量标准数据库包括工程设计中所用到的材料和几何形位尺寸
  • 客户可自行扩展及自定义
 
几何形位尺寸数据库:
213 各螺纹尺寸 (M1 - M100x2 细牙螺纹) 内外螺纹 6 公差
不同螺栓形位尺寸 (驱动头, 支撑面等)
 
材料数据库:
55 个螺栓材质 (包括 钢, 不锈钢, 铝, 钛, 铜 等
137 种材料:被夹紧件和螺母和旋入件