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Basic information

Smart Fastening

Smart Optics

Rroduct

Zmart is a representative organization of Kistler Remscheid (formerly Schatz) in Germany and AFS Advanced Connection Technology Research Institute in China. It was funded by Zwick China and has a German enterprise background. Its headquarters are located in Shanghai, and it has a joint laboratory for fastening connection technology with Huace Testing in Shanghai.

Smart Fastening

Committed to introducing advanced fastening assembly design, testing and verification technology to assist China in intelligent design and manufacturing. We specialize in providing software and hardware products and services for fastening connections throughout their entire lifecycle.

Smart Optics

Zimao Intelligent Optical Dimension Measurement is rooted in providing an overall solution for fasteners, strip steel, threaded steel, and round steel. As an industrial foundation, threaded steel has a basic tone for people's livelihood. The fully automatic intelligent optical reinforcement detection system breaks through traditional detection and lays a solid foundation for high-precision intelligent manufacturing.

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Friction coefficient testing machine

The quality characteristics of bolts and nuts during installation have a direct impact on the quality of bolted connections. Functional testing is the most important analytical method used in the assembly process. It determines the mechanical characteristics and functions of the fastening parts to ensure their quality. Simultaneously determine the friction coefficient, preload, and torque. And in this process, comply with international standards and simulate usage conditions as realistically as possible.

Ultrasonic axial force testing and analysis system

Unlike ordinary ultrasonic equipment, the Ifast ultrasonic axial force analysis and testing system Digital acquisition can be performed on the entire tightening process Short or long-term axial force monitoring of bolts Using the German professional fastener analysis and testing software TestXpert in conjunction with Kistler tightening equipment ® Conduct and process analysis

Thread Assembly Tool Testing System

In order to achieve reliable bolt connections in modern industrial production processes, a reliable tightening gun is crucial. Not only must the tightening gun be calibrated and certified before assembly, but it must also be repeatedly tested during the assembly process. The purpose is to ensure continuous high performance in order to achieve optimal assembly results and meet established standards.

Smart fastening wrench

Whether it is a soft connection tightening point or a hard connection tightening point, the torque decreases to varying degrees after completing the tightening process. How to find residual torque and how to find residual axial force has become an urgent problem that every tightening process engineer hopes to solve. The detection of residual torque values requires good tools to ensure the reliability and repeatability of the detection results. KISTLER's New Generation Intelligent Wrench Inspector has comprehensive residual torque testing function There are various built-in testing methods that can customize the detection mode according to customer needs.

Lateral vibration test bench

The lateral vibration test bench is equipped with an adjustable amplitude driving device, which is used for force sensors for lateral loads, high-precision displacement sensors, and sensors that can be replaced according to bolt size to measure clamping force and thread friction. During the vibration test, the test product is installed on the test bench according to the actual construction process, and the test conditions, such as test frequency and amplitude, are set using Kistler software. The experimental system will monitor and record in real-time the attenuation of clamping force, lateral thrust magnitude, thread torque, and other data that you are concerned about. The amplitude and frequency information during the lateral vibration testing process are controlled by the measurement and control unit.

Simulated assembly test system

In assembly testing, it is required that the test results obtained must be free of any "false evidence" - especially, if the position of the fasteners on the required test components is the actual installation conditions, this type of testing is considered challenging.

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Fully automatic steel bar shape and size measuring instrument

Zimao Intelligent Optical Dimension Measurement is rooted in providing an overall solution for fasteners, strip steel, threaded steel, and round steel. As an industrial foundation, threaded steel has a basic tone for people's livelihood. The fully automatic intelligent optical reinforcement detection system breaks through traditional detection and lays a solid foundation for high-precision intelligent manufacturing Breaking through the pain points of traditional manual offline measurement, switching between multiple measuring tools, and the inability to effectively save and trace data, we aim to create a new scenario for intelligent optical detection. The fully automatic intelligent optical steel bar size detection system (RM) can accurately and quickly measure the transverse and longitudinal ribs, width, height, and other dimensions of various types of ribbed steel bars in multiple scenarios through built-in rich steel bar detection standards. The developed data interface enables the sharing and export of test data in multiple ways

Fully automatic bolt size measuring instrument

A fully automatic optical bolt size measuring instrument developed from Germany for measuring the overall dimensions of fasteners in different industries. This device can automatically measure the geometric shape of rotating samples such as screws and bolts. Whether placed on site or in the laboratory, this equipment can greatly integrate conventional measurement methods, improving measurement efficiency. The convenient management mode of measuring big data will become a reliable choice for fastener enterprises to make a leap in quality.

Imess

Imess is an independent manufacturer of laser and optical camera inspection equipment. Since 1998, the Imess team has solved demanding inspection tasks in optical quality assurance and developed innovative inspection technologies to support your production line in achieving efficient, high yield, and high-quality levels.

紧固设计软件

紧固设计软件screw designer professional(简称SD PRO)源自于德国,开发人员负责德国螺栓学会DSV(DEUTSCHER SCHRAUBENVERBAND E.V.)螺栓设计部分内容认证授课。软件基于VDI 2230标准内核,但是,部分内容根据实际螺栓连接特点和设计要求,开发出独有的一套更加符合实际连接的算法,如嵌入损失会考虑预紧力大小对嵌入量的影响,疲劳考虑尺寸效应,螺距大小对疲劳的影响等。软件能够加快螺栓连接的设计,计算结果能够标准化,规范化。软件学习使用非常方便,能够快速上手。 对于航空航天客户我们还又一套专门的螺栓连接计算软件的解决方案,航空航天客户需要螺栓连接计算软件可以咨询联系我们。

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应用场景

使用卧式Analyse系统能够快速和精确地试验,以及紧固分析成为可能。所有试验符合国际试验标准或客户特殊的试验标准-特别适合于探测摩擦系数。

摩擦系数测试:

GB3098.1~17-2000紧固件机械性能 

GB/T16823.1-1997螺纹紧固件应力截面积和承载面积

GB/T16823.2-1997螺纹紧固件紧固通则

GB/T16823.3-1997螺纹紧固件拧紧试验方法

ISO 16047/DIN 946等螺栓摩擦系数测定标准

GB/T3098.9 自锁螺母A类和B类试验

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摩擦系数

分体式总扭矩和轴力传感器

适应μ范围广0.08-0.20

CF系数(成套设备性能指数)

保证每天设备的测试结果一致性(潍柴,重汽,高强、吉利、一汽、大众)

复合式传感器

轴力螺纹扭矩传感器,具有刚度修正的功能,避免优于传感器的变形,导至角度的测试和控制误差加大

优势及特点 测试数据报告 CF系数 K系数 结果/格式选择

轴力/螺纹扭矩二合一传感器,可以直接测试轴力和螺栓扭矩。

相对于直接试螺栓头部扭矩的方式,数据偏差更小。

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德国螺栓协会做过对比试验,采用螺纹扭矩传感器测出的偏差1-2%比采用端面扭矩测出的偏差4-5%更小。从这个德国盲测对比试验中也可以看出采用螺纹扭矩传感器的测试设备测量结果更加稳定。

下图为该报告的内容截图:

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可以用于补偿,在测试的环节中,轴力/螺扭矩传感器将同时受到轴向和扭矩转2个方向的力,近而产生的耦合效应。

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可以用于补偿,在测试的环节中,轴力/螺扭矩传感器由于受到扭矩方向,传感器所产生的变形,而到时角度测试所带来的偏差。

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结果明了:testXpert® 软件可以将所有测试结果根据客户的需求显示,并能通过图像呈现对比和趋势,便于用户查看,一目了然。

格式可选:对于测试报告,可以根据用户的需求进行编辑,便于用户添加logo、改变排版等。使用户可以实现公司统一模板,规范化管理。

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优势及特点 测试数据报告 CF系数 K系数 结果/格式选择

轴力/螺纹扭矩二合一传感器,可以直接测试轴力和螺栓扭矩。

相对于直接试螺栓头部扭矩的方式,数据偏差更小。

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轴力/螺纹扭矩二合一传感器,可以直接测试轴力和螺栓扭矩。2

相对于直接试螺栓头部扭矩的方式,数据偏差更小。2

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轴力/螺纹扭矩二合一传感器,可以直接测试轴力和螺栓扭矩。3

相对于直接试螺栓头部扭矩的方式,数据偏差更小。3

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轴力/螺纹扭矩二合一传感器,可以直接测试轴力和螺栓扭矩。4

相对于直接试螺栓头部扭矩的方式,数据偏差更小。4

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轴力/螺纹扭矩二合一传感器,可以直接测试轴力和螺栓扭矩。5

相对于直接试螺栓头部扭矩的方式,数据偏差更小。5

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视频演示

使用卧式Analyse系统能够快速和精确地试验,以及紧固分析成为可能。所有试验符合国际试验标准或客户特殊的试验标准-特别适合于探测摩擦系数。

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应用案例

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Dörken选择奇石乐测试台测 定摩擦系数

Dörken选择奇石乐测试台测定摩擦系数

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得益于通用紧固件试验台,REYHER可有效地控制螺纹...

得益于通用紧固件试验台,REYHER可有效地控制螺纹连接

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